Conventional Material Handling Methods: Forklift Trucks

Forklifts are a more convenient alternative to manpower that lacks the physicality of manual labor by mechanically lifting and moving heavy loads; however, they do present a separate set of safety concerns. Congestion on the plant floor, reduced load control, vehicle instability and polluted air emissions are just a few of the potential risks associated with forklift truck operation.

Due to the instability of their design, forklift trucks can overturn from overload, incorrect load positioning, operator errors or poor maintenance—putting drivers at life-threatening risk. Further, forklifts increase the risk of collisions. By moving at high speeds throughout the facility, forklifts not only run the risk of striking other forklifts, but also increase hazards for employees. Additionally, ergonomic deficiencies also lead to potential injuries. Uncomfortable seating and poor shocks can cause operators to suffer back, neck and arm pain induced by exerting excessive physical effort to compensate for vehicle vibrations.

Forklift trucks can also impact the indoor air quality of the facility. These vehicles emit exhaust gasses that pollute the air within the facility, subsequently forcing occupants to breathe in these toxins. This will eventually lower the air quality for the building and poor indoor air quality can have significant health consequences, such as causing or exacerbating respiratory disorders, fatigue, headaches and more.